Tata Steel Unveils India’s Largest Blast Furnace at Kalinganagar

Tags: National News

Tata Steel successfully commissioned India’s largest blast furnace at its Kalinganagar facility in Odisha.

An Overview of the News

• This is part of the Phase II expansion, which involved an investment of ₹27,000 crore.

• The expansion increases the plant’s capacity from 3 MTPA to 8 MTPA, marking a significant growth in production capabilities.

Technological Advancements and Eco-Friendly Features

• The new blast furnace, with a volume of 5,870 m³, incorporates advanced technology for enhanced operational life and environmental sustainability.

• It includes four top combustion stoves, a first in India, and a dry gas cleaning plant for energy recovery.

• Features the world’s largest Top Gas Recovery Turbine (TRT) with a 35 MW capacity, contributing to a 10% energy recovery.

• Utilises an evaporative cooling system to optimise space and reduce power and water consumption by around 20%.

Focus on Sustainability

• The Kalinganagar facility has implemented a zero-process water discharge system, along with rainwater harvesting.

• Phase II expansion includes a Pellet Plant, Coke Plant, and Cold Rolling Mill, all equipped with sustainable technologies.

• Tata Steel Kalinganagar aims for a significant reduction in carbon emissions while producing high-end, value-added steel.

Impact on Socio-Economic Development

• Tata Steel has invested over ₹1,00,000 crore in Odisha over the past decade, making the state its largest investment hub in India.

• The Kalinganagar plant contributes to regional socio-economic development through initiatives in education, healthcare, and livelihood opportunities.

• Over 2,00,000 people in surrounding areas benefit from these community development programs.

Global Recognition and Safety Standards

• The Kalinganagar facility is the first Indian manufacturing plant recognised as a Global Lighthouse by the World Economic Forum (WEF).

• It received the ResponsibleSteel™ Certification in 2024 for its sustainability practices.

• The plant is known for its strong ‘Safety First’ culture, adhering to high safety standards and being considered one of the safest steel plants globally.